#FIG 3.2 Landscape Center Inches Letter 97.00 Single -2 1200 2 5 1 0 1 -1 7 50 0 -1 0.000 0 1 0 0 5101.729 4633.576 4706 4610 4810 4902 5053 5027 5 1 0 1 -1 7 50 0 -1 0.000 0 0 0 0 3725.619 4626.838 4147 4643 4039 4909 3810 5040 5 1 0 1 0 7 50 0 -1 0.000 0 0 0 0 4445.120 2333.968 4142 2617 4470 1920 4725 2640 6 4725 4950 5100 6075 6 4800 4950 4950 5700 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4852 4994 4917 4994 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4852 5054 4917 5054 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4852 5104 4917 5104 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4852 5164 4917 5164 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5214 4922 5214 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5264 4922 5264 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5319 4922 5319 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5374 4922 5374 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5424 4922 5424 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5479 4922 5479 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5534 4922 5534 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5584 4922 5584 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 4857 5639 4922 5639 -6 2 1 0 1 15 7 52 0 -1 0.000 0 0 -1 0 0 6 4892 4964 4957 4964 4957 5939 5046 5939 5046 6067 4893 6067 2 1 0 1 15 7 52 0 -1 0.000 0 0 -1 0 0 6 4887 4964 4817 4964 4816 5939 4727 5939 4727 6067 4880 6067 -6 6 3750 4950 4200 6150 6 3900 4950 4050 5700 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3941 5009 4006 5009 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3941 5069 4006 5069 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3941 5119 4006 5119 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3941 5179 4006 5179 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5229 4011 5229 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5279 4011 5279 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5334 4011 5334 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5389 4011 5389 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5439 4011 5439 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5494 4011 5494 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5549 4011 5549 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5599 4011 5599 2 1 0 1 16 7 48 0 -1 0.000 0 0 -1 0 0 2 3946 5654 4011 5654 -6 2 1 0 1 15 7 52 0 -1 0.000 0 0 -1 0 0 6 3981 4979 4046 4979 4046 5954 4135 5954 4135 6082 3982 6082 2 1 0 1 15 7 52 0 -1 0.000 0 0 -1 0 0 6 3976 4979 3906 4979 3905 5954 3816 5954 3816 6082 3969 6082 -6 6 4200 2625 4650 4800 5 1 0 1 0 7 46 0 -1 0.000 0 1 0 0 4425.034 4630.785 4273 4650 4428 4784 4578 4640 5 1 0 1 0 7 46 0 -1 0.000 0 0 0 0 4426.000 2849.000 4276 2849 4426 2699 4576 2849 2 1 0 1 0 7 46 0 -1 0.000 0 0 -1 0 0 2 4277 2849 4277 4654 2 1 0 1 0 7 46 0 -1 0.000 0 0 -1 0 0 2 4577 2849 4576 4640 -6 1 4 0 1 0 7 50 0 -1 0.000 1 0.0000 4433 2325 208 208 4433 2117 4433 2534 1 3 0 1 0 7 50 0 -1 0.000 1 0.0000 4433 5450 312 312 4433 5450 4433 5138 1 4 3 1 11 7 51 0 -1 4.000 1 0.0000 5133 4613 417 417 4717 4613 5550 4613 1 4 3 1 11 7 51 0 -1 4.000 1 0.0000 3717 4627 417 417 3300 4627 4133 4627 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 2247 5450 6621 5450 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 2975 2325 6621 2325 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 4433 1388 4433 7620 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 2 5060 5027 5060 5936 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 2 3810 5034 3810 5943 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 2 4150 6096 4713 6096 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 3 3817 5936 4150 5936 4150 6103 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 3 5046 5929 4713 5929 4713 6096 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 2 4706 2646 4706 4596 2 1 0 1 -1 7 50 0 -1 0.000 0 0 -1 0 0 2 4150 2617 4150 4624 2 1 0 1 -1 7 47 0 -1 0.000 0 0 -1 1 0 3 0 0 1.00 83.33 166.66 1872 4131 2789 4131 3296 4402 2 1 0 1 -1 7 47 0 -1 0.000 0 0 -1 1 1 2 0 0 1.00 83.33 166.66 0 0 1.00 83.33 166.66 3808 6700 5058 6700 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 2308 4620 6058 4620 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 1 1 2 0 0 1.00 83.33 166.66 0 0 1.00 83.33 166.66 2643 4625 2643 5453 2 1 0 1 -1 7 47 0 -1 0.000 0 0 -1 0 0 2 3810 6180 3810 7222 2 1 0 1 -1 7 47 0 -1 0.000 0 0 -1 0 0 2 5055 6165 5055 7311 2 1 0 1 -1 7 48 0 -1 0.000 0 0 -1 0 1 2 0 0 2.00 75.00 135.00 3765 6090 3015 7065 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 1 0 2 0 0 1.00 60.00 120.00 3150 1575 4200 2250 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 1 0 2 0 0 1.00 60.00 120.00 2580 6435 4125 5550 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 4890 1448 4890 8010 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 3975 1448 3975 8010 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 1 1 2 0 0 1.00 75.00 135.00 0 0 1.00 75.00 135.00 3990 7815 4890 7815 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 0 1 2 0 0 1.00 60.00 120.00 4890 7200 4620 7200 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 0 1 2 0 0 1.00 60.00 120.00 5085 7215 5340 7215 2 1 0 1 0 7 48 0 -1 0.000 0 0 -1 0 1 2 0 0 2.00 75.00 135.00 3623 5495 3360 5730 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 0 0 2 5175 6090 6570 6090 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 0 1 2 0 0 1.00 60.00 120.00 5100 6120 5835 6600 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 4433 7870 4433 1638 2 1 3 1 11 7 49 0 -1 5.000 0 0 -1 0 0 2 2308 4620 6058 4620 2 1 0 1 0 7 46 0 -1 0.000 0 0 -1 0 1 3 0 0 2.00 75.00 135.00 4290 3045 3570 2460 3330 2460 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 1 1 2 0 0 1.00 83.33 166.66 0 0 1.00 83.33 166.66 6075 2328 6075 5443 2 1 0 1 -1 7 47 0 -1 0.000 0 0 -1 0 1 2 0 0 1.00 83.33 166.66 4121 3225 3496 3225 2 1 0 1 -1 7 47 0 -1 0.000 0 0 -1 0 1 2 0 0 1.00 83.33 166.66 4725 3225 5246 3225 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 1 1 2 0 0 1.00 60.00 120.00 0 0 1.00 60.00 120.00 5925 5475 5925 6075 2 1 0 1 -1 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 8910 1050 8910 2 1 0 1 -1 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 8865 1050 8865 2 1 0 1 -1 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 8595 1050 8595 2 1 0 1 -1 7 0 0 -1 0.000 0 0 -1 0 0 2 1050 8550 12975 8550 2 2 0 1 -1 -1 0 0 -1 0.000 0 0 0 0 0 5 12975 9150 12975 75 1050 75 1050 9150 12975 9150 2 2 0 1 -1 -1 0 0 -1 0.000 0 0 0 0 0 5 13050 9225 13050 0 975 0 975 9225 13050 9225 2 2 0 1 -1 -1 0 0 -1 0.000 0 0 0 0 0 5 12975 9150 12975 75 1050 75 1050 9150 12975 9150 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 1800 0 1800 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 2400 0 2400 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 3600 0 3600 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 4200 0 4200 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 4800 0 4800 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 5400 0 5400 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 6000 0 6000 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 6600 0 6600 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 7200 0 7200 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 7800 0 7800 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 8400 0 8400 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 9000 0 9000 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 9600 0 9600 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 10200 0 10200 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 10800 0 10800 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 11400 0 11400 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12000 0 12000 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12600 0 12600 75 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 600 13050 600 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 1200 13050 1200 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 1800 13050 1800 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 2400 13050 2400 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 3000 13050 3000 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 3600 13050 3600 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 4200 13050 4200 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 4800 13050 4800 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 5400 13050 5400 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 6000 13050 6000 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 6600 13050 6600 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 7200 13050 7200 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 7800 13050 7800 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 12975 8400 13050 8400 2 1 0 1 0 7 0 0 -1 0.000 0 0 -1 0 0 2 3000 0 3000 75 2 1 0 1 0 7 47 0 -1 0.000 0 0 -1 0 1 3 0 0 1.00 60.00 120.00 4620 1965 4875 1575 5250 1575 4 0 0 0 0 0 12 0.0000 4 180 1995 2700 8805 Connecting Rod 11-10-01\001 4 0 -1 47 0 0 17 0.0000 4 225 870 1914 4075 drill 1/2"\001 4 0 -1 47 0 0 17 0.0000 4 180 645 2663 3367 0.325"\001 4 0 -1 47 0 0 17 0.0000 4 180 645 4121 7013 0.740"\001 4 0 0 47 0 0 17 0.0000 4 180 645 1782 5067 0.500"\001 4 0 -1 48 0 0 14 0.0000 4 195 2745 2325 8445 This drawing not drawn to scale\001 4 0 0 47 0 0 16 0.0000 4 165 900 2175 1650 .2500 dia.\001 4 0 0 47 0 0 15 0.0000 4 150 555 4200 8055 0.540"\001 4 0 0 47 0 0 15 0.0000 4 195 2010 5160 8805 last updated 11-Dec-05\001 4 0 0 47 0 0 15 0.0000 4 150 555 5445 7290 0.100"\001 4 0 0 47 0 0 16 0.0000 4 165 1020 1455 6495 0.4062 dia.\001 4 0 0 47 0 0 15 0.0000 4 195 720 1545 6675 (13/32")\001 4 0 0 48 0 0 14 0.0000 4 195 2220 1110 5850 Cut at this line to seperate\001 4 0 0 48 0 0 14 0.0000 4 195 1320 1140 6045 the rod and cap\001 4 0 0 47 0 0 15 0.0000 4 150 390 1680 7380 4-40\001 4 0 0 47 0 0 15 0.0000 4 150 2190 5940 6720 countersink screw 0.100"\001 4 0 -1 48 0 0 14 0.0000 4 195 1320 1620 7155 rod cap screws\001 4 0 0 46 0 0 14 0.0000 4 180 1830 1290 2745 with 1/4" ball end mill\001 4 0 0 46 0 0 14 0.0000 4 195 1950 1275 2520 Hollow out 0.080 deep\001 4 0 0 47 0 0 17 0.0000 4 180 540 5475 3900 1.850\001 4 0 0 48 0 0 17 0.0000 4 240 3990 7200 525 Step by step directions for making a rod\001 4 0 0 50 0 0 12 0.0000 4 165 2670 7575 900 Material: 6061 aluminum, 1/4" thick\001 4 0 0 48 0 0 13 0.0000 4 180 4845 7050 1275 1 - Cut a blank 0.75 wide by 3 inches long from 0.250 thick plate.\001 4 0 0 48 0 0 13 0.0000 4 180 3930 7050 1725 2 - drill 2 holes for the rod cap screws 3/4 inch deep.\001 4 0 0 50 0 0 12 0.0000 4 135 2850 7350 1950 Countersink .100" with a 3/16 endmill.\001 4 0 0 48 0 0 13 0.0000 4 180 2340 7050 2175 3 - cut the cap off from the rod.\001 4 0 0 48 0 0 13 0.0000 4 180 4050 7050 2400 4 - mill the ends of the rod and cap flat and SQUARE!\001 4 0 0 50 0 0 12 0.0000 4 180 4245 7275 2625 (this step is not necessary if the cap is cut accurately.)\001 4 0 0 48 0 0 13 0.0000 4 180 4125 7050 2850 5 - size cap to 0.360" and tap threads (4-40) in the rod.\001 4 0 0 48 0 0 13 0.0000 4 180 3795 7050 3075 6 - drill out the rod cap for screw clearence (7/64).\001 4 0 0 48 0 0 13 0.0000 4 180 4200 7050 3300 7 - attach rod cap to rod blank and mount flat in the mill.\001 4 0 0 50 0 0 12 0.0000 4 135 3135 7275 1500 Mount the blank in the mill vise - vertical.\001 4 0 0 48 0 0 13 0.0000 4 180 3075 7050 3525 8 - drill and ream the hole for the big end.\001 4 0 0 48 0 0 13 0.0000 4 135 3255 7050 3750 9 - drill and ream the hole for the small end.\001 4 0 0 48 0 0 13 0.0000 4 165 4500 7050 3975 10 - drill the holes for the sholder radius', use a 1/2" endmill.\001 4 0 0 48 0 0 13 0.0000 4 180 3435 7050 4200 11 - cut (using an end mill) the straight sides.\001 4 0 0 48 0 0 13 0.0000 4 180 4440 7050 4425 12 - put the rod on the rotary table and round the small end.\001 4 0 0 47 0 0 15 0.0000 4 150 555 6075 5925 0.360"\001 4 0 -1 0 0 0 12 0.0000 4 180 1575 9405 8790 Drawn by Glen Bond\001 4 0 -1 0 0 0 12 0.0000 4 180 4695 8025 9120 Drawn with XFig 3.2.3 protocol: 3.2 on a Linux 2.4.26 system\001 4 0 0 47 0 0 16 0.0000 4 165 780 5325 1650 .435 dia.\001